Subject · Materials engineering
Ovuntu materiallarının əsaslarıTopics
Topic plan
The subject's topics and the learning outcomes attached to each one.
1. Introduction. production of sewing materials. obtaining scores by mechanical methods. shredding of compact materials.
LectureThe basic principles of powder metallurgy, an introduction to the technologies of obtaining metal scraps and the methods of dispersing (shredding) compact metals by mechanical means.
2. Grinding in rotating spherical, vibrating spherical, vortex and hammer mills.
LectureConstruction of different types of mills, working principles, technological factors affecting the degree of crushing of the material.
3. Spraying and granulation of liquid metal and alloys.
LectureAtomization (spraying) of liquid metal with a high-pressure gas or water jet, the cooling rate of the droplets and the formation of dust.
4. Acquisition of metal scraps by physico-chemical methods. obtaining metal scraps by reducing chemical compounds. physico-chemical basis of reduction.
LectureThermodynamic and kinetic principles of powder production from metal oxides, application of solid and gaseous reducing agents.
5. Obtaining iron oxides from oxides. reduction of iron oxide with hydrogen.
LectureProduction of iron powder from iron ore or sawdust, advantages of hydrogen as a reductant and process parameters.
6. Reduction of iron oxide with carbon monoxide and solid carbon. obtaining iron powder by soda method and chlorine method.
LectureCarbon-based reduction processes, technological flow of soda and chloride methods and application areas of these methods.
7. Purchase of tungsten shavings. reduction of tungstic anhydride with hydrogen. reduction of tungstic anhydride with carbon. hydrogen reduction of tungsten and refractory metals.
LectureFeatures of hydrogen reduction for obtaining high purity powders of special metals such as tungsten.
8. Extraction of copper by metallothermic reduction method. reduction of titanium chloride with sodium. production of metal scraps by electrolysis. electrolysis of aqueous solutions.
LectureTheoretical basis of metallothermy and electrolysis methods, formation and purification of dust in reactor conditions.
9. Purchase of copper scrap. electrolyte regeneration and circulation. ovuntu washing and stabilization. dehydration and drying of ovuntu.
LectureManagement of electrolytic baths in the production of copper powder, washing and drying stages to maintain the quality of the powder.
10. Obtaining iron scrap by electrolysis method. electrolysis of molten substances.
LectureProduction of electrolytic powder of iron, characteristics of processes of electrolysis of alloys and salts in molten state.
11. Obtaining metal scraps by cementation, autoclave precipitation and intercrystalline corrosion method.
LectureHydrometallurgical methods (cementing and autoclave precipitation), dust extraction through chemical activation of the material.
12. Obtaining rubs from carbonyl compounds by the method of thermal dissociation. obtaining scraps by the method of condensation of metals.
LecturePreparation of nanostructured powders by decomposition of carbonyl (nickel, iron) gases and condensation of metal vapors (vapor-phase synthesis).
13. Physical, chemical and technological properties of rubs.
LectureEffect of characteristics such as powder dispersity, shape, flowability, bulk density and chemical purity on product quality.
14. Physical, chemical and technological properties of rubs.
LectureEffect of characteristics such as powder dispersity, shape, flowability, bulk density and chemical purity on product quality.
15. The ability to press and mold the products. preparation of prints for pressing. cold pressing in press molds.
LectureMixing of powders, lubrication and filling in molds, deformation of powder particles during cold pressing.
16. Regularity of compression of ovuntu in a press-mold. processes that occur during pressing. dependence of briquette density on pressing pressure. friction on the press-mold wall.
LectureEffect of compression regularities, pressure distribution and wall friction on briquette quality (density gradient) during pressing.
17. Lateral pressure, friction and push-out pressure. strength of the briquette.
LectureCalculation of side pressures generated during the pressing process and the forces required to remove the briquette from the mold.
18. The effect of the characteristics of the ovuntu on pressing. defects during pressing and their causes.
LectureEffect of powder flowability and particle size on compaction, prevention of cracks and uneven compaction in briquettes.
19. Pressing practice. press molds and the main principles of their construction.
LecturePreparation of modern press-moulds, material selection and operating modes of pressing machines (mechanical, hydraulic).
20. Isostatic and hydrostatic pressing. slicker molding and rolling. punch molding. special pressing methods.
LectureIsostatic pressing, slurry casting and extrusion technologies for complex shaped details.
21. Hot pressing. cooking. solid-phase cooking and cooking mechanism. cooking in single-component systems. cooking stages. driving forces and mass transfer mechanisms.
LecturePhysico-chemical basis of sintering (cooking), diffusion, surface tension and mass transfer mechanisms.
22. Creep property of crystalline bodies and recrystallization of particles. ovuntu body compaction. the influence of technological factors on the properties of the abrasive body. cooking atmosphere and activation.
LectureRecrystallization and creep during cooking, role of protective atmosphere (vacuum, hydrogen) and activated cooking methods.
23. Cooking in multicomponent systems. cooking a system of completely mutually soluble components. cooking a system of limited soluble components. cooking a system of insoluble components.
LectureBaking kinetics, solid solution formation and interphase interaction of binary and multicomponent alloys.
24. Liquid phase cooking. liquid-phase cooking that disappears during heating. liquid phase cooking present during heating until the end of isothermal storage.
LectureOne of the most effective methods of sintering is the liquid phase