Subject · Materials engineering
Termiki emal texnologiyasıTopics
Topic plan
The subject's topics and the learning outcomes attached to each one.
1. Introduction. the purpose of the subject and the object of research.
LectureThe importance of the subject of heat treatment in engineering and metallurgy, the objects studied by the subject and the general principles of controlling the properties of metal by heat.
2. The basic structure of thermal processing technology
LectureThe main stages of the heat treatment process (heating, storage, cooling) and classification of these operations according to their purpose.
3. The basic structure of thermal processing technology
LectureThe systematized structure of the main thermal processing types (softening, normalizing, tempering, tempering) and chemical-thermal processing processes.
4. Laws of heat transfer
LectureThe relevant laws of thermodynamics and the main mechanisms of heat exchange (convection, radiation, heat transfer) between the environment and the detail.
5. Heat transfer process
LectureThe physical nature of heat conduction, fourier's law, heat flow and factors determining the thermal conductivity of materials.
6. The phenomenon of heat conduction in solids
LectureMechanisms of heat propagation in metals and alloys through electron gas and phonons.
7. The phenomenon of temperature transfer in solid bodies
LectureNon-stationary variation of the temperature field, physical meaning of the temperature transfer coefficient and thermal inertia of the material.
8. The phenomenon of temperature transfer in steels
LectureThe influence of the phase composition of steel, the amount of carbon and alloying elements in its content on its temperature transfer properties.
9. Temperature field in solids
LectureDuring heating or cooling, temperature distribution over the volume of a solid body and the formation of a temperature gradient.
10. Heat transfer and its conditions during thermal processing
LectureThe atmosphere of heating furnaces, the cooling capabilities of various cooling media (water, oil, polymer solutions) and heat exchange conditions.
11. Heating, holding and cooling periods in the heat treatment process
LectureDetermination of time parameters (empirical and analytical methods) of the thermal treatment mode depending on the size, shape and material of the part section.
12. Material handling process and its rules
LectureDiffusion mechanisms in solid state, fick's laws and migration of atoms during chemical-thermal processing (cementing, nitrating).
13. Stresses generated in thermal processing processes. types i, II and III voltages
LectureClassification of stresses caused by volume changes: macrostrains (type i), microstrains (type ii) and submicroscopic stresses (type iii).
14. Ability to tabulate
LectureThe potential of steel to acquire a high-hardness martensite structure and the effect of carbon content on maximum hardness.
15. Tabbing depth
LectureThe concept of depth, crack diameter, where the martensite structure (or semi-martensite zone) can spread along the cross-section of the part.
16. Technological modes of tabulation.
LectureDetermination of heating temperature based on iron-carbon state diagram (critical temperatures), types of tabulation (continuous, stepwise, isothermal).
17. Technological modes of tempering (softening).
LectureType i (homogenization, recrystallization, stress relief) and type II (complete, incomplete, isothermal) annealing/annealing operations.
18. Technological modes of sublimation.
LectureLow, medium and high temperature annealing processes to reduce the internal stresses of forged steels and obtain the required mechanical properties (viscosity, elasticity).
19. Defects during heat treatment and methods of their elimination.
LectureHeat treatment defects such as oxidation, decarburization, cracking, deformation (bending), insufficient hardness and spot plating.
20. Thermal processing technology of carbon steels.
LectureStandard heat treatment routes used to optimize the properties of structural and tool carbon steels.
21. Technology of heat treatment of alloy steels.
LectureThe effect of alloying elements on phase transformations, the problem of the viscous-brittle transition and the properties of heat treatment of alloyed steels (especially construction).
22. Thermal processing technology of steels with special properties.
LectureComplex and multi-stage thermal processing processes of corrosion-resistant (stainless), heat-resistant, corrosion-resistant and high-speed steels.
23. Thermal processing technology of precision (very accurate) details.
Lecture"cold treatment" and long-term tempering for complete structural stabilization of instrument parts, gauges and measuring instruments requiring dimensional stability.