Tökmə istehsalının maşın və avadanlıqlarıSyllabus

Subject code

İFS-3270y

Credits

5

Student workload

150

Semester

Autumn semester

Academic year

2025-2026

Subject type

Elective

Form of education

Full-time

Language of instruction

Azerbaijani

In-class hours

a) 45 saat – mühazirə; b) 15 saat – məşğələ;

Out-of-class hours

a) sərbəst iş - 54 saat, b) hazırlıq - 36 saat

Tökmə istehsalında işlədilən avadanlıqlar, onların iş prinsipi, qruluşu, kinematik sxemləri və onların konstruktiv ölçülərinin hesablanması metodikası, tökmə istehsalını artırmaq, onların keyfiyyətini yaxşılaşdırmaq və əl əməyini aradan qaldırmaq, texnoloji əməliyyatların mexanikləşdirilməsində və avtomatlaşdırılmasında istifadə edilən avadanlıqların həm nəzərı, həm konstruktiv cəhətlərini özündə cəmləşdirimək, texnologiyalarının inkişaf etdirmək və daha da təkmilləşdirilməsindən ibarətdir. bu baxımdan fənnin tədrisi aktualdır və gələcək mütəxəssislərin hazırlanmasında onların fəaliyyətinə səmərəli kömək edəcəkdir.

• lecture
• seminar
• presentations

1. 1

   CLO 1: Students will learn the construction and operation rules of molding, cleaning and conveying units that provide mechanization and automation in foundries. within the framework of the course, the kinematic schemes of sand mixing mixers, shaker-press molding machines, crushers and induction furnaces will be thoroughly studied. they will learn how to calculate the power of the equipment, how to choose the device according to the production capacity of the workshop. finally, the ability to design and optimize maintenance schedules for foundry equipment will be developed to ensure continuous and safe production.

1. 1.
   Introduction. general understanding of foundry machinery and equipmentLecture

   Development history, role and importance of equipment used in casting production in modern engineering

2. 2.
   Classification of mold and filling machines. rotating machines. pressing machinesLecture

   Classes of molding equipment, structural features of rotary and pressure (pressing) machines

3. 3.
   Working process and report of pressing machinesLecture

   Physics of the pressing process, pressure distribution in the mold and calculation of the main parameters of pressing machines

4. 4.
   Shaking machinesLecture

   Structure, working principle and application limitations of shake molding machines

5. 5.
   Shaker mechanism business process and reportLecture

   Analysis of dynamic forces in shaking mode, technological report of piston and pneumatic systems

6. 6.
   Sand blasting machines. modern sandblasting-pressing machinesLecture

   Working principle of pneumatic sandblasting machines and modern combined (blow-press) molding units

7. 7.
   Sandblasters Lecture

   Construction of sandblasting machines, kinematics of the rotating head and application in the production of large molds

8. 8.
   Sandblasters Lecture

   Construction of sandblasting machines, kinematics of the rotating head and application in the production of large molds

9. 9.
   New methods in mold makingLecture

   Equipment of vacuum-film, impulse (gas-impulse, air-impulse) and other innovative mold compaction technologies

10. 10.
    The technological scheme of the preparation of mold and filling mixturesLecture

    Complex scheme of mixing departments (flooders), dosing and mixing processes of materials

11. 11.
    Vehicles Lecture

    Continuous and intermittent transport systems used in foundries (belt, plate conveyors, elevators)

12. 12.
    Pneumatic vehiclesLecture

    Construction and calculation of pneumatic systems for pipe transport of dispersed mold materials (sand, clay, coal dust)

13. 13.
    Azerbaijan and the soviet empireLecture

    It covers the establishment of soviet power in azerbaijan and the political, economic and social changes that took place in the country at this stage. also, as a result of the application of the soviet management model, restrictions on the traditions of national statehood, industrialization, collectivization and other processes occurring in society are studied.

14. 14.
    Shredders. millsLecture

    Equipment bases of jaw, roller crushers and ball mills for crushing and grinding of granular materials

15. 15.
    Equipment used for recycling spent mold mixLecture

    Regeneration systems: units for magnetic separation, cooling, dedusting and recovery of the spent mixture

16. 16.
    Equipment used in the preparation of mold and filling mixturesLecture

    The structure of mixing (mixer) machines with spoons, additives and continuously working, their kinematic schemes.

17. 17.
    Equipment of slag warehouses of smelting departmentsLecture

    Faucets, magnets and scales for unloading, storing, weighing, dosing and loading the metal raw material (slag) into the furnace.

18. 18.
    Technological equipment of smelting departments and mechanization of operationsLecture

    Synchronous operation of mechanical parts of furnaces, arc and induction furnaces, liquid metal ladles and casting conveyors

19. 19.
    Equipment used in the removal of castings from the moldLecture

    Construction of inertial and eccentric shaker networks (vyshibnoy reshetka) and working principle of mold breaking equipment.

20. 20.
    Equipment used in removing fillings from castingsLecture

    Hydrochambers, pneumatic hoes, vibrating machines and electrohydraulic deburring units

21. 21.
    Equipment used in cleaning spills. crushersLecture

    Structure of turbine machines, scrap cleaning chambers and drums that throw fractional metal scrap (drob).

22. 22.
    Equipment used in carving castingsLecture

    Hanging sanding (polishing) machines, presses and pneumatic tools for casting system cutting and deburring

23. 23.
    Special methods of cleaning spillsLecture

    Equipment for non-traditional surface cleaning technologies such as chemical, electrochemical, ultrasonic and laser cleaning

24. 24.
    Special methods of cleaning spillsLecture

    Comparative technical and economic analysis of the effectiveness of special cleaning machines (ultrasonic, electrohydraulic, etc.).

1. E.h. jafarov and others. machines and equipment of casting production, aztu 2017